how to recondition forklift batteries

Forklift batteries are the heart of your machinery. Reconditioning them is an essential aspect to ensure their longevity and optimal performance. In this article, we will discuss how you can recondition your forklift batteries and keep them performing at their best for a long time.

Why Recondition Your Forklift Batteries?

Forklift batteries are expensive to replace and reconditioning them is a cost-effective way to ensure their longevity and maximum performance. The process of reconditioning your forklift batteries involves restoring the battery's performance to optimal levels and extends the battery's life. Reconditioning your forklift batteries is an essential aspect of your maintenance program.

How to Recondition Your Forklift Batteries?

The process of reconditioning your forklift batteries involves several steps, which include:

Step 1: Safety Precautions

Before reconditioning your forklift batteries, it's crucial to adhere to safety procedures. Ensure that you have protective gear such as gloves and goggles. Additionally, work in a well-ventilated area free of any flammable substances.

Step 2: Inspect the Battery

Visual inspection of your battery is essential to identify any cracks, leaks, or other damages. The inspection also includes checking the battery's voltage and specific gravity with a hydrometer. If the voltage or specific gravity is low, then the battery needs to be reconditioned.

Step 3: Restore the Specific Gravity

To restore the battery's specific gravity, add distilled water to each battery cell until the level reaches the top of the plates. Additionally, add Epsom salt to the battery to improve the battery's conductivity. However, ensure that you do not overfill the battery cells as it can cause the battery to overflow.

Step 4: Charge the Battery

The next step is charging the battery, using an appropriate charger. The charger should be set to the correct voltage and amperage level to prevent overcharging the battery. Charge the battery until it's full, and the charger's reading shows a negative amperage reading.

Step 5: Test the Battery's Performance

After charging, test the battery's performance and voltage using a voltmeter. The voltage should read between 12.6V to 12.8V. If it's below this range, then the battery needs more charging.

Conclusion

Reconditioning your forklift battery is a crucial aspect of your maintenance program. The process involves visual inspection, restoring the specific gravity, charging the battery, and testing its performance to ensure optimal performance. Through this article, you have learnt how to recondition your forklift batteries and keep them performing at their best for a long time. Remember to follow safety precautions during the reconditioning process, and you will have your forklifts running smoothly and efficiently.